What's the extra little metal piece for?

It is a metal belt tip, in the case you have a belt that needs a replacement tip to match the buckle.

Will these buckles work with thin webbing that is 0.045 inch thick?

I would not recommend it, but only one way to find out. Our belts are 2.4mm(.095") thick and work well with all our buckles.

Are they all hypoallergenic or just the black ones?

Only the black buckles are hypoallergenic.

The belt buckle is made in the USA, but the belt tip cover (the small part) is made in china.

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Build A BeltReplacement 1.5" Wide Buckles for Military Style Belts Assorted Metal Finishes

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